China Water Tank Base Mold Supplier - High-Quality Factory Manufacturing for Optimal Stability and Efficiency
Product Overview
The water tank base mold is a key stamping tool used in the production of stainless steel water tank bases. Its core function is to form a standardized water tank base plate structure through stamping, ensuring the stability, load-bearing capacity, and installation efficiency of the water tank. This mold adopts a modular design, enabling rapid stamping of stainless steel water tank plates for mass production. Simultaneously, the stamping process creates a convex surface or reinforcing rib structure on the water tank base plate, improving its pressure and seismic resistance and preventing deformation after long-term use. Furthermore, the stamped base can be used with I-beam supports or concrete channel steel bases to ensure even stress distribution on the water tank and adapt to different ground conditions. With its modular and high-strength characteristics, the water tank base mold supports the large-scale and customized production of stainless steel water tanks, and is widely used in civilian, industrial, and environmental protection fields.
Product Features
Standardized Production
◎ The mold adopts a modular design, which can quickly stamp out stainless steel water tank plates, realize mass production, and improve production efficiency.
Enhanced Structural Strength
◎ Through the stamping process, the mold can form a convex surface or a reinforcing rib structure on the bottom plate of the water tank, improving its pressure resistance and shock resistance, and preventing deformation after long-term use.
Compatible Support System
◎ The stamped base can be used with I-beam brackets or concrete channel steel bases to ensure that the water tank is evenly stressed and adaptable to different ground conditions.
Customization to Meet Specific Needs
◎ The mold supports non-standard size customization to meet the flexible production needs of special scenarios (such as underground water tanks and integrated pump stations).
Supporting Equipment Integration
◎ The mold needs to be used in conjunction with insulation foaming equipment, corner cutting molds, etc., to produce water tank outer skin with insulation layer or chocolate water tank board, and expand to fields such as industrial wastewater treatment and agricultural irrigation.
Cavity Material and Core Material
◎ P20 steel is used, which has high strength and wear resistance, ensuring the long service life of the mold.
Die Base Material
◎ Made of 45# steel, providing stable support and fixation to ensure the stability of the die during the stamping process.
Ejection System
◎ The system uses pin ejectors and ejection plates to ensure that stamped products can be easily demolded, thus improving production efficiency.
Number of Tooth Sockets
◎ Equipped with 2 tooth sockets (right tooth + left tooth) to facilitate the installation and fixation of the mold and ensure accurate positioning of the mold.
Door Design
◎ A standard side door is used to facilitate mold maintenance and cleaning, ensuring the smooth operation of the production process.
Cooling System
◎ A water cooling system is adopted to effectively control the mold temperature, avoid mold deformation or damage caused by high temperature, and ensure the stability of the production process and the consistency of product quality.
Use Cases
Mass Production of Stainless Steel Water Tanks
The molds are specifically designed for stamping stainless steel water tank sheets, suitable for manufacturing water tanks in industries such as food, pharmaceuticals, and construction that require high hygiene and corrosion resistance. For example, after being formed by a hydraulic press, the sheets can be assembled into fire-fighting water tanks or domestic water storage tanks.
Supporting Equipment Integration
The mold needs to be used in conjunction with insulation foaming equipment, corner cutting molds, etc., to produce water tank outer skin with insulation layer or chocolate water tank board, and expand to fields such as industrial wastewater treatment and agricultural irrigation.
Technical Parameters
| Cavity Material | P20 steel |
| Core Material | P20 steel |
| Mould Base Material | 45# |
| Ejection System | Pin ejector and ejection plate |
| Number of Cavity | 2 cavities (right + left) |
| Gate | Hot runner system + Normal side gate |
| Cooling System | By water |
Conclusion
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Frequently Asked Questions
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What material is used for the cavity and core of the water tank base mold?Both the cavity and core are made of P20 steel, which offers high strength and excellent wear resistance, ensuring a long service life for the mold even under high-frequency stamping operations.
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Can the water tank base mold be customized for non-standard sizes?Yes. The mold supports non-standard size customization to accommodate special application scenarios such as underground water tanks, integrated pump stations, and other projects with unique dimensional requirements.
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How does the cooling system work in this mold?The mold uses a water cooling system that circulates coolant through internal channels to effectively control the mold temperature. This prevents deformation or damage caused by overheating and ensures consistent product quality throughout the production process.
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What industries can benefit from water tanks produced with this mold?Water tanks manufactured using this mold are suitable for a wide range of industries, including food processing, pharmaceuticals, construction (fire-fighting and domestic water storage), industrial wastewater treatment, and agricultural irrigation, among others.
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What ejection method is used to remove stamped parts from the mold?The mold is equipped with a pin ejector and ejection plate system. This combination ensures that stamped products are smoothly and easily demolded after each cycle, reducing downtime and improving overall production efficiency.
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What additional equipment is needed to work with this water tank base mold?To achieve a full production line, this mold should be used in conjunction with insulation foaming equipment and corner cutting molds. This allows manufacturers to produce water tank outer skins with insulation layers or chocolate-style water tank boards for a variety of applications.